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Needless to say, the benefits of smart manufacturing, especially in the current era, people have this very good vision, because the smart manufacturing described many scenes such as "unmanned factory", "machine substitution", etc. In line with the current demand that the industry is saturated and needs to seek new profit growth. All of this can be seen in people's praise and praise for smart manufacturing, but it seems to have begun to forget the destiny of intelligent manufacturing as the first line of automation.

In the field of industrial manufacturing, the use of industrial software to achieve more efficient management and more automated production of the entire production process is also a basis for a company to develop in a more advanced direction such as "Industry 4.0", therefore, compared with automation technology Words are not a dispensable "chicken rib". In fact, both high-end CNC machine tools, industrial robots, and typical automated production technologies such as ERP and MES are the cornerstones for companies to develop into Industry 4.0.

Automation or Industry 4.0, different companies have different paths

Industry 4.0's transformation of the entire manufacturing industry is not only technical, but the greater significance is that it can change the production mode of the existing manufacturing industry, from the previous B2C model to the C2B demand-oriented business model for the entire industry belt. The meaning is greater.

A company or an industry needs Industry 4.0 to be completely attributed to the industry, because from a business perspective, how to make a company achieve higher profits and better development is the supreme truth. From this logic, it can be said that many companies do not seem to need Industry 4.0 very much.

For example, fertilizer plants or cement plants are not directly targeted at consumer-grade applications. The products of such enterprises are not very demanding for individualization. They only need to continuously improve their production efficiency and economic efficiency to achieve business survival. The goal can continue to develop, so the technical requirements of such companies may only need to be fully automated.

Trends in automation technology: integration with other emerging technologies

Red Sea is easy to become a reality in any single industry. Even if it is a unique technology, it will inevitably introduce more investors. The funds tend to make profits. This is the nature. How to break through the Red Sea in the past and enter the Blue Ocean. Simple, in a cross-border place, you will see a different world. In the traditional car engine field, it is almost difficult to find a breakthrough. However, electric vehicles have broken through the traditional car in engine materials, design, Technical barriers such as processing, and unmanned technology have also made the car a new blue ocean, which is the result of cross-border integration.

Based on big data analytics, we can extend our competitiveness, extend the original equipment to equipment services, and optimize our production and manufacturing through feedback data, which will enable new machinery manufacturing and automation equipment industries to acquire new The profitable space and better attract and grasp customers.

The new technology brings more than convenience, cost savings, and more importantly, the birth of new profit models.

Automation itself is already the Red Sea. However, artificial intelligence technology, mobile internet technology, and Internet of Things technology have enabled automation to integrate new capabilities for traditional manufacturing and process industries. These capabilities have brought about industrial upgrading and optimization. The space also gives consumers more choices and a higher quality of life. This is also the development trend of many automation companies.

In the case of Delta, as a senior automation technology and equipment supplier, Delta has also broken its traditional automation in the IoT era, and is actively developing cloud computing, big data, communication technology and wireless transmission. Senses and other technologies to achieve a new upgrade of manufacturing technology, the company has tried many smart manufacturing products based on the basis of mature automation technology.

Cross-border integration in the following aspects

The need for integration in intelligent manufacturing has made automation necessary to integrate with more original boundaries such as MES, simulation software, etc.;

The integration of industries has led to the expansion of other technologies, such as IoT, AI, 3D printing, touch screen, Web technology, etc.

The need for manual reduction has led to the extension of automation from industry to agriculture, hospitals, and intelligent buildings;

Cross-border in the field of intrusion automation

1. The robot has obviously been incorporated into the automation industry.

In terms of technology, coordinated motion control is implemented in Part 4 of PLCopen, and the original CNC, robot and positioning synchronization control are integrated into the unified software architecture, which enables the robot to merge with the traditional machine to form the production line. However, the original Some robots and process equipment integration will still be difficult. Starting in 2015, Comau and B&R's openRobotics break through the original line integration, and the robot is used as an object to realize software integration by its platform's mapp. Here, the robot will be It is regarded as an execution unit, which integrates with the synchronization of process equipment, positioning control, logic and safety actions.

2. Open software integration becomes simple

Traditionally, is MES part of IT? MES plays an increasingly important role in intelligent manufacturing. However, in the past unsuccessful MES implementation, the lack of automation is a problem, because MES does not understand automation. The difficulty of obtaining data and the problem of hardware interconnection have made it difficult for MES to have a good result, but when it is based on a more open interconnection such as OPCUA interface, and the unified standard of data for automated acquisition software, MES and automation Tightly coupled, at this time, is MES an IT technology for smart manufacturing applications?

Software—from the IT world to MES, including HTML5, WebServer, Andriod operating system, ROS robot operating system through intelligent manufacturing and automation.

3. Cloud platform and artificial intelligence

The platform for cloud services is being built by traditional mobile internet companies such as Cisco and Huawei. These services are based on massive data collection. IoT technology provides direct data collection services. Although these technologies are not really used in large numbers, the cutting-edge technology companies have already In search of cross-border applications for us, those algorithms were previously applied to commercial systems, and today these technologies are also beginning to be ported to intelligent manufacturing systems.

(1). Improvement of traditional services by artificial intelligence algorithms

Predictive maintenance often requires an “expert system”—based on the accumulation of decades of engineering parameters on mechanical parts such as bearings, couplings, etc., which makes traditional expert systems often expensive. In the new era, the maturity of artificial intelligence algorithms makes it possible to apply predictive maintenance based on the self-learning capabilities of large amounts of data. Now, professional companies of new measurement systems are using these data analysis to conduct a wider range of intelligent manufacturing applications. For example, predictive adjustments are made for quality improvement by measuring the error of a large number of parts assignment processes.

(2). Outsourcing services for enterprise capabilities

Those companies with strong design capabilities, in addition to providing products to customers, can even export their design capabilities, process management capabilities, and production process management capabilities through the cloud service platform, so that the profit model can continue to extend.

IoT is not as simple as a sensing technology. It represents a more flexible and free reconstruction of data acquisition. In many traditional automation systems, data through SCADA and dedicated data platforms can be directly exchanged through data. The system is stored in the cloud and the data can be analyzed by the cloud application service.

4. Interconnection and integration of simulation software and automation

Sometimes, when we look at the cross-border peers next door, we will be surprised. Like CAD and PLM software vendors like PTC, they are using simulation technology to provide more efficient design analysis. These technologies have incorporated a large number of sensing technologies, virtual reality technologies, and Web technologies. Intelligent manufacturing requires these technologies to be linked to automation. Directly generated manufacturing parameters will be released to the execution system, and these designs will be executed by the automation system. Feedback to the system product problems and improvements.

Obviously, intelligent manufacturing makes the original application technology fields such as simulation software MATLAB/Simulink, design software Pro-e, CATIA, UGs, Solidworks and we are more closely related to us. Intelligent manufacturing makes these technologies and automation more compact. Connect.

5. Is the era of automation based on Andriod coming?

In addition to the development of HMI, Andirod's open source features still attract a lot of people to tailor it, in order to get some opportunities in intelligent applications, for those less demanding robots - such as applied to auxiliary systems, Using the controllers of the Andriod platform, like the Arduino and Raspberry Pi applications, they are in the field of children's toys, and you will feel that they are coming to the field of automation, which is stable and reliable. You can rest assured that the charm of open source makes it give Andriod new ideas.

6. Automation of the mobile Internet

Even if Web technology can't meet the real-time requirements of automation, it has some truth in the traditional sense. However, in the new era, I think the openness and low cost of Web technology still attract many companies, for example: HMI It can be implemented using Web technology, which is great convenience for the development of SCADA.

Of course, Web technology can be used not only for HMI-like applications, but if we can, we can access the devices you want to access all over the world. Security is a must. Is automation disappearing or reborn?

Intelligence may be more in line with future developmental descriptions. Automation is only part of intelligence, but intelligence covers but not only automation, but also perception, analysis, thinking, judgment, decision maker series and intelligence, including presentation (such as VR) Technology, feedback, etc. These front-ends and back-ends form an intelligent part.